Manufacturing Weekly

Monday, September 22, 2008

Wisconsin-built combat ship delivered to US Navy

The Freedom, the nation's first littoral combat ship, built in Marinette by Lockheed Martin with assistance from Marinette Marine, a subsidiary of The Manitowoc Company Inc., was delivered late last week to the U.S. Navy.

The 378-foot Freedom, capable of speeds up to 40 knots, will be deployed on missions including mine, anti-submarine and surface warfare. The ship is also suitable for humanitarian and disaster relief or maritime interdiction.

Construction on the Freedom started in February 2005, and it was christened and launched in September 2006. The ship completed its sea trials in Lake Michigan last month.

The Freedom will be commissioned in Milwaukee on Nov. 8 and will eventually be taken to its home port in San Diego, Calif.

Milwaukee area manufacturers awarded $1.7 million in clean energy funding

Five Milwaukee-area manufacturers were awarded a combined $1.7 million in loans and grants for clean energy funding from the Wisconsin Energy Independence Fund late last week. The grants and loans will be used for research and development, commercialization or adoption of new technologies. The Wisconsin Energy Independence Fund granted a total of $7.3 million around the state in grants and loans last week.

The Milwaukee-area companies who received grants and loans include:

  • Eaton Corp. and ZBB Energy Corp., recipients of a $229,000 grant to help develop a power conversion and energy storage system that manages energy from a renewable source.
  • Johnson Controls-Saft Advanced Power Solutions received a $500,000 grant to help develop advanced materials, components and processes for manufacturing lithium-ion batteries for hybrid and electric vehicles.
  • C&D Technologies Inc., recipient of a $500,000 loan to design and develop a large format lithium-ion battery energy storage system to be used with wind and solar power generation.
  • Energenecs Inc., recipient of a $313,000 loan to expand and upgrade the city of Oconomowoc's wastewater treatment plant.
  • Paradigm Sensor LLC, recipient of a $150,000 loan to develop a hand-held analyzer to test the water percentage of biofuels.

InPro, Eggers collaborate on new line of durable clad doors

Muskego-based InPro Corp. and Eggers Industries, which has three divisions in northeast Wisconsin, have formed a partnership to manufacture and sell a line of doors with durable cladding.

Eggers, a maker of doors, door frames, veneered panels and custom components, will use InPro's Sanparrel rigid sheet material to clad its non-rated and fire rated doors. InPro's rigid sheet material will also be used on acoustic, bullet-resistant, lead lined and environmentally friendly door constructions.

The new line will be called eiDOORS. InPro makes interior and exterior architectural products for the healthcare, hospitality, education, government, marine and retail markets.

"Sanparrel-clad Eggers doors will allow us to enhance our bids on new construction and renovation projects, and win more business beyond our traditional lines of architectural products," said Marc Holland, InPro's executive vice president of sales and marketing.

Wisconsin Manufacturing News

Milwaukee to host Chinese trade mission
The World Trade Center Wisconsin invites Milwaukee-area businesses to a networking reception with executives from 14 Chinese companies involved in the automotive industry later this week. The reception will be held Friday from 9:30 a.m. to 12:30 p.m. in the Milwaukee 7 Resource Room at We Energies, 231 W. Michigan Ave. There is no fee to attend the reception, but advance registration is required.

The companies represented in the delegation are assessing opportunities for new business partnerships in the Midwest, said Christian Bartley, chief executive officer of World Trade Center Wisconsin. The executives are interested in meeting companies from many sectors, including service providers such as banks, law firms, accountants and logistics.

"The world recognizes the array of business opportunities that exist in the Milwaukee region and Wisconsin as a whole," Bartley said. For more information about the Chinese trade mission or to register for the networking session, call World Trade Center Wisconsin at (414) 274-3840. World Trade Center Wisconsin will host another inbound trade mission later this month, when a delegation from South Africa arrives in Milwaukee. For more information, visit www.wistrade.org.

Milwaukee Wire Products changes name, expands to China
Milwaukee Wire Products, a leading direct supplier of engineered components and assemblies to the automotive industry, has changed its name to Charter Automotive.

The company is a division of Charter Manufacturing Company Inc., a privately owned producer of carbon, alloy and stainless steel bar, rod, wire, shaped wire products, and engineered components, headquartered in Mequon.

"The new name signals our continuing international expansion and our ongoing commitment to automotive customers throughout the world," said John Mellowes, chairman and chief executive officer of Charter Manufacturing Company. "Although Charter Automotive is a new name, the company will continue its commitment to excellence in serving customers that has been a hallmark for the past 60 years."

The new name reflects the company's focus in the automotive industry, which has been its core business since it began in 1948 as a manufacturer of parts for Chrysler Corp.  The company now has direct supply relationships with most global automakers.

n recent years, Charter Automotive has steadily expanded its global operations.  In February 2007, the company acquired Valve Train Components Limited, a manufacturer of highly engineered automotive powertrain components in Lichfield, England.  To better support automotive powertrain customers in North America, Europe and Asia, the company has now opened a manufacturing, warehouse and distribution facility in China to support the rapid expansion of that country's automotive industry. The new facility, located in Wuhu, Anhui Province, marks Charter's first formal expansion into China.

"We are pleased to be able to better serve our customers throughout Asia with the opening of this new facility in China," Mellowes said. "The China facility will allow us to support the rapidly expanding Chinese automotive industry and the growing needs of our global customer base."

Actuant to acquire New York company
Butler-based Actuant Corp. will acquire the stock of the Cortland Companies from an investor group lead by Cortec Group for approximately $230 million, which will be funded by Actuant's cash and revolving credit facility.

Headquartered in Cortland, N.Y., Cortland is a global designer, manufacturer and distributor of custom-engineered electro-mechanical cables and umbilicals, high-performance synthetic ropes and value-added steel cable and assemblies. Cortland's products are utilized in critical applications in end markets including offshore oil and gas, marine geophysical survey, commercial diving, marine transport, medical, security, defense and aerospace. With five facilities across three continents,

Cortland is expected to generate approximately $100 million in revenue this calendar year.

The purchase is subject to customary regulatory approvals and closing conditions, and is expected to close within 30 days.

"Cortland represents a great addition to Actuant's diversified business portfolio," said Robert Arzbaecher, Actuant's chief executive officer. "Its niche leadership position, strong management team and global customer relationships are an ideal fit with our business model."

The majority of the Cortland businesses will operate within Actuant's Industrial segment. Cortland's Sanlo product line, an engineered cable applications business, will operate as part of Actuant's Elliott Manufacturing business included in the Actuation Systems segment.

A.O. Smith to build new factory in India
A.O. Smith Corp. will locate the headquarters of its A.O. Smith India Water Heating Private Limited venture near Bangalore, where it plans to begin construction of a residential water heater manufacturing plant.

Design work on the 76,000-square-foot facility will begin in the fourth quarter. Construction is scheduled for completion in the second quarter of 2010. The plant will initially employ approximately 100 employees, according to Ajita Rajendra, president of A.O. Smith Water Products Company.

"We selected Bangalore for a number of strategic reasons," he said. "The city is centrally located in one of our key target markets in India with a growing consumer class interested in premium water heating solutions. The local infrastructure will be able to support our distribution needs."

The plant and the company's India corporate offices will be located on 20 acres in the Harohalli Karnataka Industrial Area just outside of Bangalore. The manufacturing operation will be designed to assemble glass-lined residential water heaters in sizes ranging from six liters up to 100 liters.

Burlington firm partners to manufacture outdoor pizza ovens
Chicago Brick Oven (CBO) has teamed up with Burlington-based Harmony Outdoor Living Inc. to create a residential, wood-fired pizza oven for outdoor entertaining enthusiasts.

The new pizza oven arrives as two, ready-to-set-in-place, pre-designed modular components faced with tumbled Brussels dimensional stone. The CBO oven features a wood storage box that elevates the oven to an ideal cooking height. "Most installations of the new CBO/Harmony ovens take less than one hour; some take only about 30 minutes," said Carmen Parisi, president of Elmhurst, Ill.-based CBO.

"Wood-fired pizza ovens are one the hottest trends we're seeing in outdoor living for 2009," said Joe Raboine, president of Harmony Outdoor Living. "To meet the design and lifestyle demands of homeowners, caterers and landscape professionals, Harmony and CBO are making available ovens in an endless array of colors, textures and styles. Together, we're setting out to revolutionize the way outdoor pizza ovens are being designed and installed."

Made in Milwaukee

Last weekend, Wisconsin’s bow hunters took to the woods, stalking their first bucks of the season. And more than a few of them are probably carrying a Forge compound bow, made on the outskirts of a small industrial area in New Berlin.

Forge Bow Company Inc. is owned by Steve Pagel, who bought a bow manufacturing company named Forge Flight out of receivership in 1998. Pagel, who formerly worked in engineering and sales, was an avid bow hunter who wanted to own his own business.

For more, click here.

Dispatches from China

In this week's Dispatches From China, SBT correspondent Einar Tangen examines the significance of the gift in the Chinese business culture.
To read more, click here.

Manufacturing Odds & Ends

West Allis firm's Pennsylvania facility gutted by fire
A 35,000-square-foot transportation and waste treatment facility owned by West Allis-based Advanced Waste Services Inc. in New Castle, Pa., was severely damaged by fire last Thursday. No one was injured in the fire, but the Castle Environmental Inc. facility will be closed for the immediate future, said Robin Brotherhood, Advanced Waste Services' marketing coordinator.

The origin of the fire was not known to authorities Thursday. Advanced Waste Services hauls industrial chemical waste - both hazardous and non-hazardous. The non-hazardous chemicals are treated onsite and are eventually recycled.

Because of the amount of chemicals stored onsite, officials in New Castle evacuated a one-mile radius around the facility, Brotherhood said. "There could have been chemicals burning, but there has been no evidence of that," she said. "There were several homes and a small nursing home (evacuated)."

Advanced Waste Services employs about 35 in Pennsylvania. Because its chemical-hauling trucks were offsite when the fire broke out, the company has been able to temporarily contract with other chemical haulers while it rebuilds its former facility or finds a new one, Brotherhood said.

"None of our transportation equipment was affected, and we do have a facility that has offered to house our transportation equipment," she said. "We will continue to haul all of the waste that we did before. Well just use alternate treatment facilities."

Mike Malatesta, president of Advanced Waste Services, and several other key managers of the company traveled to New Castle Thursday. "Our team is on the way," she said. "The rebuilding process is underway. And both the Pennsylvania Department of Environmental Protection and the U.S. EPA are on site to… make sure everything is contained and safe."

Case to build new tractor dealership in Mount Pleasant
Case IH will build a new company-owned, model Case IH dealership next to its Racine facility.

The new 31,000-square-foot, two-story Case IH agricultural equipment dealership will be constructed by early 2009. The Mount Pleasant Village Planning Commission recently approved the company's plans for the project.

"This dealership will be a first-class retail environment serving local farmers, landowners and a symbol of pride for our over 2,000 local employees," said Jim Walker, vice president of Case IH North America. "The facility also will model best practices in dealership design, management and operations, and create a world-class brand experience for our visiting customers, dealers and global trade partners."

Walker said the new dealership will likely generate a dozen or more jobs in its first year, with the potential to employ more than 30 people. He also estimated that the dealership could generate as much as $25 million in sales, which will boost the local tax base.

"Our Racine plant, home of Case IH Magnum tractors and transmissions and components for many other Case IH products, already hosts a couple thousand guests annually," Walker said. "We expect that number to reach 5,000 or more, as we draw new visitors from around the state and around the world. Farmers and ranchers like big iron. They enjoy watching equipment being manufactured and talking with our employees on the line. With the new model dealership, we'll also be able to offer them a top-notch retail experience while they're here. They can kick the tires on our full line of Case IH agricultural equipment."

Case IH is a brand of CNH, a majority-owned subsidiary of Fiat Group of Italy.

Calendar

Inventors and Entrepreneurs Clubs Joint Meeting and Wine Reception, Sept. 25, 5:30-8 p.m., Absolute Technology Law Group, LLC 135 W. Wells Milwaukee; includes panel of experts that will discuss marketing, patenting and manufacturing your product; call 414-223-1670 with questions or visit www.milwaukeepatents.com for more information. 

Washington County Business Expo, Oct. 21, 3-7 p.m., Washington County Fair Park Pavilion; hosted by the Downtown West Bend Association, Germantown Area Chamber of Commerce, Hartford Area Chamber of Commerce, Washington County Convention and Visitor's Bureau, Economic Development/Washington County, Washington County Fair Park, and West Bend Area Chamber; free admission with business card or $2; to register, visit www.wbachamber.org.

Milwaukee World Trade Association Program, Networking Reception and Dinner, Oct. 2, 4-8 p.m., Wisconsin Club, 900 W. Wisconsin Ave., Milwaukee; $25 per person; includes presentations "Managing Transporation: Rising Fuel Prices, Capacity Shortages and Increased Demand" and "Foreign Exchange Risk Management"; for information or to make a reservation call 414-271-7753.

Industrial Business Finance Seminar, Sept. 23, 7:30 a.m.-noon, Hillside Family Resource Center, 1452 N. 7th St., Milwaukee; featuring keynote speaker Corey Nettles of Generation Growth Capital Inc., and representatives of MEDC, WMEP, Milwaukee's DCD, the Milwaukee office of the SBA, state Department of Commerce and others; call 414-286-0740.

Negotiating for Success in Asia Seminar, Oct. 9, 7:30-11:30 a.m., Milwaukee War Memorial Center, 750 N. Lincoln Memorial Drive, Milwaukee; presented by the World Trade Center Wisconsin; $65 for WTCW members, $85 non-members; register here.

Manufacturing Resources

Eric Decker This exclusive news bulletin is compiled by BizTimes reporter Eric Decker. Send manufacturing news and tips to eric.decker@biztimes.com

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